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SIMONA® FR Polypropylene
SIMONA® Flame Retardant Polypropylene - Simona® FR PP - 550 Series
Flame Retardant Polypropylene sheets are homopolymer, UL 94V-0 rated sheets with a excellent corrosion resistance.
- Color: White
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Simona® HDPE
Simona® HDPE Polyethylene in PE-HD 600/630 Series, PE-HWST, and PE-HWU Polyethylene Sheets, Rods & Welding Rods.
Application Areas
- Food processing
- Tanks and vessels
- Machined and fabricated parts
- Laboratory equipment
- Chemical processing
- Corrosion-resistant wall coverings
- Wear, skid and deflector plates
- Ducts, hoods, chute liners and other protective equipment
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SIMONA® PVC-C Corzan Industrial Grade
PVC-C Corzan Industrial Grade CPVC Sheets (450 Series) - Chlorinated, normal impact PVC sheets with an excellent impact strength even by cold temperatures and a temperature range from -40°F to +203°F. They have an excellent chemical and corrosion resistance and are easily to fabricate, weld or machine.
- Color: Light Grey
- Available in PVC-C Corzan Sheets, Rods & Welding Rods.
Application Areas
Chemical processing, where temperatures exceed up to 203°F - Machine flanges - Valves - Acid tanks - Linings
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![SIMONA® PVC-C Corzan® FM 4910 G2]( "SIMONA® PVC-C Corzan® FM 4910 G2")
SIMONA® PVC-C Corzan® FM 4910 G2
Simona® PVC-C Corzan FM 4910 G2 is a FM approved chemical grade CPVC in white color.
- This material is FM4910 rated on thicknesses of .250" and above.
The semiconductor and electronics industry demands sophisticated, controlled processing environments to ensure a high level of quality in its valuable goods. Manufacturing areas and cleanrooms are designed to be virtually free of contamination at every stage of production. After all, the investments made are considerable: billion-dollar wafer fabrication plants, multi dollar tooling and expensive work in process and finished goods. Fires and other upset conditions cost time, resources and reputations.
Specifications and Standards
Recently, fire protection methods, processing conditions and the materials used in the tooling of plants have been scrutinized by organizations that include underwriters, public safety overseers, technical councils and advisors as well as testing laboratories and trade associations. The national Fire Protection Association Underwriters Laboratories Inc. and Semiconductor Equipment and Materials International are among the influential groups addressing products performance specifications and standards.
Reducing Risk and Loss Due to Fire
One method to reduce risk and loss due to fire is to increase the flame retardancy of materials used for fabrication tools found within cleanrooms and processing areas of fab plants. The complexity of tooling design demands a variety of sheet options, suited to the application and manufacturing conditions.
SIMONA® Fire Safe Products
As the consensus is on the horizon, SIMONA AMERICA is proud to offer specialized Products for critical applications within the semiconductor and electronic industry. Our materials have been tested for their compliance to these new standards, and for their performance within the manufacturing environments in which they reside.
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![SIMONA® PVDF FM 4910]( "SIMONA® PVDF FM 4910")
SIMONA® PVDF FM 4910
SIMONA® PVDF FM 4910,
SIMONA® PVDF GK &
SIMONA® PVDF SK
PVDF is a flame retardant, partially fluorinated high-performance material featuring large service temperature. SIMONA® PVDF is FM 4910 approved.
The semiconductor and electronics industry demands sophisticated, controlled processing environments to ensure a high level of quality in its valuable goods. Manufacturing areas and cleanrooms are designed to be virtually free of contamination at every stage of production. After all, the investments made are considerable: billion-dollar wafer fabrication plants, multi dollar tooling and expensive work in process and finished goods. Fires and other upset conditions cost time, resources and reputations.
Specifications and Standards
Recently, fire protection methods, processing conditions and the materials used in the tooling of plants have been scrutinized by organizations that include underwriters, public safety overseers, technical councils and advisors as well as testing laboratories and trade associations. The national Fire Protection Association Underwriters Laboratories Inc. and Semiconductor Equipment and Materials International are among the influential groups addressing products performance specifications and standards.
Reducing Risk and Loss Due to Fire
One method to reduce risk and loss due to fire is to increase the flame retardancy of materials used for fabrication tools found within cleanrooms and processing areas of fab plants. The complexity of tooling design demands a variety of sheet options, suited to the application and manufacturing conditions.
SIMONA® Fire Safe Products
As the consensus is on the horizon, SIMONA AMERICA is proud to offer specialized Products for critical applications within the semiconductor and electronic industry. Our materials have been tested for their compliance to these new standards, and for their performance within the manufacturing environments in which they reside.
- Available in Sheets, Rods & Welding Rods
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![Super Caltemp® Gold 1700]( "Super Caltemp® Gold 1700")
Super Caltemp® Gold 1700
Super Caltemp® Gold 1700 block insulation is an inorganic, non-combustible insulation with exceptional strength and extremely low water of hydration. Chemically, Super Caltemp Gold 1700 features a xonotlite crystal structure and is composed primarily of lime, silica and reinforcing fibers. The product is gold in color, essentially dust-free, contains no asbestos and can insulate up to 1700°F (927°C).
Applications
Applications include, high-temperature insulation for curved vessels and large diameter pipes, boiler walls, high temperature ducts, flues, industrial breeching and as refractory backer in furnaces, boilers and kilns. Super Caltemp® Gold 1700 may be double layered in the field for greater thicknesses. Super Caltemp Gold 1700 can be readily machined into component parts of many shapes and sizes.
Super Caltemp Gold 1700 is manufactured in 12" x 36" (305 mm x 914 mm) sheets, flat or 3-V scored. Thicknesses range from 1" (25 mm) through 3" (76 mm).
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Super Firetemp® H
Super Firetemp® H is an inorganic, non-combustible, high-temperature insulation for fire protection applications. It can be used in systems operating up to 1700°F (927°C). Super Firetemp® H is made primarily of lime, silica and reinforcing fibers. This product is white, essentially dust-free, contains no asbestos, mercury or lead, and meets or exceeds ASTM C656, Type II, Grade 6.
Applications
Since Super Firetemp H has both exceptional strength and insulation qualities, it can be readily machined into component parts of many sizes and shapes. Uses include oven and furnace walls, structural supports, pipe supports, and equipment supports.
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Super Firetemp® S
Super Firetemp® S is an inorganic, non-combustible, high-temperature insulation for fire protection applications. It can be used in systems operating up to 1700°F (927°C). Super Firetemp® S is made primarily of lime, silica and reinforcing fibers. This product is white, essentially dust-free, contains no asbestos, mercury or lead, and meets or exceeds ASTM C656, Type II, Grade 8.
Applications
Since Super Firetemp® S possesses both exceptional strength and insulation qualities, it can be readily machined into component parts of many sizes and shapes.
Uses include:
- Oven
- Furnace walls
- Platen presses
- Structural supports
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Susta PPO MG (Noryl®)
Susta PPO MG (Noryl®) - SustaPPO is excellent for medical device applications due to its machineability, excellent impact properties and resistance to repeated autoclaving cycles.
Sizes:
- Sheets 3/8" - 2 x 24"x 48"
- Rods 3/8" - 6" diameter
- Colors available: Grey, Blue, Brown, Yellow & Green
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Sustamid 6G HS Blue Cast Nylon
Sustamid 6G HS Blue Cast Nylon with Heat Stabilizer
Sustamid 6G HS Blue Cast Nylon is specially formulated with a heat stabilizer that significantly improves the long-term operating temperature. Parts and components machined from this product can perform well in temperatures
up to 260° F, compared to standard grades of cast nylon at 200° F.
Sustamid 6G HS Blue applications include: Gears • Sprockets • Wear Pads • Pulleys • Sheaves • Bearings • Rollers
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Sustamid® 6 FR Nylon
Sustamid® 6 FR Nylon is a flame-retardant polyamide 6 (PA 6). This material, which meets the relevant requirements of the new European Rail Vehicle Standard DIN EN 45545-2:2013, facilitates production of large-sized machined components and component parts in small piece numbers. With 40 percent, SUSTAMID 6 FR stands out through a very high oxygen index (LOI - Limiting Oxygen Index), and is phosphorus and halogen-free. Fire behavior is classified in accordance with UL 94 with V0. Compared to conventional materials, such as steel (7.85 g/cm3), the low density of SUSTAMID 6 FR (1.17 g/cm3) offers unequivocal benefits regarding weight and thus construction. At the same time, the material possesses a high degree of stiffness, tensile strength as well as good sliding and wear properties with simultaneously outstanding corrosion and chemical resistance.
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Symalit® ECTFE Halar® Sheet
Symalit® ECTFE (Halar® )Sheet is available from Professional Plastics. This high-performance ECTFE (ethylene-chlorotrifluoro-ethylene) sheet offers a unique balance of high purity, mechanical, thermal, and chemical resistance. The new material can be machined easily, thermoformed, and is melt-weldable. It is manufactured from the well-known Halar® resin formulation.
Potential applications for Symalit ® ECTFE sheet include: high-purity fluid handling equipment, chemical storage equipment, and fire-safe semiconductor processing equipment.
Symalit ® ECTFE sheet is the latest addition to MCAM-Quadrant EPP's family of fire-resistant fluoropolymer sheet materials, which includes Symalit ® PVDF. Symalit ® PVDF, manufactured from Kynar ® resin also meets FM 4910 and offers a better surface and more consistent color than competing materials.
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![T-Kore Structural Composite Sheet]( "T-Kore Structural Composite Sheet")
T-Kore Structural Composite Sheet
T-Kore is a 3 layer thermoplastic structured sheet with exceptionally good high-temperature performance, It has high tensile strenth combined with high impact strength and stiffness, excellent fabricating performance, good ductility and low temprature properties. In addition to superior mechanical properties, T-Kore resists thermal distortion and resists many chemicals.
Colors:
T-Kore is available in standard black and blue colors. Other colors are available with minimum or special order quantities. Colored panels have a black core and blank bottom skin. - T-Kore has a haircell texture on the top and bottom surfaces.
Finishing:
With conventional fabricating tools, it is possible to machine, saw, drill, route and gring these panels. Paints can be applied. Performance paints formulated for plastics must be used. As long as proper procedures are followed, this material can be joined to other materials, or itself, by adhesive bonding, ultrasonic welding and by mechanical fasteners such as staples and rivets.
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Takiron FMND 7600 Sheet
Takiron FMND 7600 Sheet - Anti-Static Poly Vinyl Chloride (PVC) - FM4910 Fire Retardant Plastic
Applications Include:
- Fluid Handling
- Semiconductor Equipment
- Fire Safety Components
- Clear Windows And Doors
- Clean Room And Semiconductor
- Clean Environments
- Equipment / Machine Covers
PRODUCT COLORS:
- Sheet : 1m x 2m
- Thickness 3mm, 5mm
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TCC-5220 A/B Fast Patch Paste
TCC-5220 A/B Fast Patch Paste - Fast Patch Paste TCC-5220 A/B is a two-part system designed to quickly make repairs or modifications to the PP-1052 Pattern Plank®. This material is available in convenient 50ml self-mixing cartridges for ease of use. A dispensing gun must be used to dispense this material.
Applications: TCC-5220 A/B is used for quick repairs or modifications to the PP-1052 Pattern Plank®. This system will cure rapidly and can be machined or sanded in approximately 15 - 20 minutes.
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![Tec 2000 - Hard-Coated Plastic Sheets]( "Tec 2000 - Hard-Coated Plastic Sheets")
Tec 2000 - Hard-Coated Plastic Sheets
Tec 2000 Hard-Coating of Plastics - When applied to Acrylic, Polycarbonate, PETG, or other compatible substrates, TEC 2000 coating is nearly as scratch and abrasion resistant as glass.
Applications:
TEC 2000 can be used to enhance safety and aesthetics in almost any application:
- Safety Glazing, Machine Covers and Panels, Boat Windows, Safety Mirrors, Display Panels, Security Windows, Computer Face Plates, Bus and RV Windows, Tractor Windows, Face Shields, Edge Lighted Menu Boards, Sport Courts
Related Product: ACRYSPORT ARENA GLAS (see image)
ACRYSPORT ARENA GLAS is a TEC-2000 sister product that gives you the strength of TEC-2000 with the slick
properties of the ACP NOXTAT OPTEC lens Coating. Our ACRYSPORT ARENA GLAS is scratch and abrasion resistant with the broadest range of chemical and solvent resistance available. ACRYSPORT ARENA GLAS is a transparent coating typically applied from 4 to 6 microns thick.
Applications - ACRYSPORT ARENA GLAS can be used in almost any sports application where high impact and maximum durability is a requirement
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![Tivar® MD - Metal Detectable UHMW-PE]( "Tivar® MD - Metal Detectable UHMW-PE")
Tivar® MD - Metal Detectable UHMW-PE
Tivar® MD - Metal Detectable UHMW-PE - Metal-detectable plastics for food processing.
MCAM-Quadrant has extended its portfolio of food-compliant materials with PE-, POM- and PA6-based metal-detectable plastics for food-processing equipment. The materials enable manufacturers to more efficiently address the issue of breakage and wear in equipment parts.
MCAM-Quadrant's new range of metal-detectable (MD) engineering thermoplastics is designed to support the food-processing industry's need for reliable, traceable and cost-effective machine parts. MCAM-Quadrant is the first manufacturer to offer a choice of polyethylene (PE), polyoxymethylene (POM) and polyamide (PA6)-based food-contact-approved MD engineering materials.
The food-processing industry requires plastics equipment parts that will provide a high level resistance to wear and tear, and the cleanliness necessary for today's fast line speeds. At the same time, parts must provide the reassurance of easy detection should fragments or particles break off and fall into the foodstuff during processing.
MCAM-Quadrant's set of three MD modified plastics comprises TIVAR MD, based on ultra-high-molecular-weight polyethylene (PE-UHMW); Acetron MD, based on POM; and Nylatron MD, based on PA6. Acetron MD and Nylatron MD are available in a blue colour to aid visual and MD detectability; X-ray detection is also possible.
- TIVAR MD is available in grey colour.
- All materials deliver the necessary MD level for particles as small as 3 x 3 x 3mm.
In addition to food compliancy (according to FDA and EU Directive 2002/72 EC standards), the individual materials offer different advantages, such as good impact resistance, high wear resistance and good machining properties.
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![Tivar® UV Resistant UHMW]( "Tivar® UV Resistant UHMW")
Tivar® UV Resistant UHMW
Tivar® UV Resistant UHMW - Outdoor applications for Tivar® UV Resistant are endless. The modified formula retains all the key properties of Tivar® low friction surface, wear and corrosion resistance, impact strength and, exhibits enhanced stability for outdoor, UV-exposed applications.
In agricultural applications, Tivar® UV Resistant extends the life and performance of field equipment. Parts made from Tivar® UV Resistant are self-lubricating and won't corrode or freeze, offering extended life and improved performance whether used on new machinery or as retrofits on weathered equipment.
Tivar®UV Resistant is available in black and custom colors, in 48" x 120" sheets with gauge sizes ranging from 1/16" to 2". It is also available in rod, board, tape, tube and molded parts.
Industries: Agriculture, Marine/Seaports, Recreation, Transportation
Applications: Airboat bottoms, Amusement park wear components, Boat rubrails, Combine skid plates,
Dock fender facings, Dump trailer liners, Ice rinks, Plow board liners, Rink kick plates, Salt spinners, Sand/salt boxes, Shank protectors, Skateboard heel stops, Snowmobile belly pan liners, Snowmobile ski skins, Snowplow blades, Snowplow mold boards, Spreaders, Sprockets, Trough liners, Water slide liners, Wearstrips
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![Tooling Compound EL-323]( "Tooling Compound EL-323")
Tooling Compound EL-323
EL-323 TC COMPOSITE TOOLING COMPOUND is a new and improved material for the construction of tools, jigs, models and other tooling requirements. The system saves a considerable amount of time and labor. EL-323 TC has a convenient mix ratio (1:1 by volume). Mix the blue resin and the yellow hardener into a light green compound. This insures thorough mixing and eliminates any possibilities of "hot spots" in the tool. The system when mixed is a very pliable elastic compound which can be applied to the tool surface without crumbling or cracking. EL-323 TC can also be applied at any thickness above ¼" without excessive exotherm. Tools constructed with Composite Tooling Compound maintain a very high degree of dimensional stability, are light in weight, and can be machined as well as drilled and tapped. All of these qualities allow the system to be used in a variety of tooling applications. EL-323 TC also offers the toolmaker a safer alternative to standard epoxy laminates since both resin and hardener are syntactic which eliminates splash hazards. Clean up is easy with soap and water. Composite Tooling Compound does not contain any corrosive or noxious aromatic amines. This system is both useful and non-toxic.
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![Torlon® 4540 Duratron®]( "Torlon® 4540 Duratron®")
Torlon® 4540 Duratron®
Torlon® 4540 (aka Duratron® T4540) compression molded PAI is a seal and bearing grade offers a very low coefficient of friction and good wear properties. It was developed specifically for use in rotating equipment. Its composition is the same as the former Torlon 4340 polyamide-imide and used when larger (especially tubular) shapes are required. Torlon 4540 was developed by, and is exclusive to MCAM-Quadrant, sold under the brand name Duratron® T4540.
As increasing world demand for petroleum and chemical products push manufacturing facilities to
maximum capacity, engineers are searching for ways to improve efficiency and increase output.
Pump and compressor manufacturers and equipment re-builders are exploring the use of
advanced polymer materials as replacement for traditional metals and exotic composites to
extend the life and efficiency of seals. However, the materials used must withstand extremely
severe conditions of temperature, pressure and aggressive chemicals.
Seals machined from Torlon® 4540 improve the output and service life in gas re-injection compressors.
The material is more damage resistant during start-up and process upsets than
metals, and affords greater resistance to corrosion and dynamic wear.
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